High Strength Polyester Strapping
PAC Strapping’s high-performance polyester strapping is engineered to provide you with a consistent, premium quality product for your toughest strapping applications. Utilizing the latest in technology, our experienced manufacturing team sets rigid quality standards and maintains a relentless commitment to producing a range of polyester strap that consistently performs in the most demanding applications.
Polyester Strapping vs. Other Types of Strapping
Unlike alternative strapping products, PAC polyester combines the strength of steel strapping with the safety and economy of plastic to maximize performance. The result is a more secure load at a lower cost with improved safety compared to other strapping alternatives.
If you’re considering converting from Steel to PET strapping, here are some benefits of using PAC polyester strapping over steel strapping are:
- Split Resistance – Unlike with steel strapping, a small nick or cut in PET strapping will not propagate across the width of the strap and break it.
- High Retained Tension – The high tension capability of PAC high-performance polyester allows it to be applied tight, and once it’s on your load, it stays tight.
- Elongation Recovery – When applied properly, PAC high-performance polyester will stretch under tension, yet still recover most of its elongation after initial application. This results in a strap that stays tight even if loads shrink or settle during transit
- Environmentally Sound – PAC polyester can be cut into small pieces and easily accumulated for recycling, contributing to less strapping waste. Please make sure to contact your local municipality or waste management service to review options for recycling polyester strapping.
- Safety – Not only is the danger of recoil injuries greatly reduced when you use polyester strapping, but PET coils also weigh about half the weight of steel coils, reducing potential lifting injuries.
- Weather Resistant – Unlike steel, PET strapping won’t rust. It is virtually unaffected by weather conditions and is naturally UV resistant.
- Cost Savings – On average, converting steel strapping to PAC high performance polyester strapping can yield savings of 25 – 50%. Additional savings are frequently realized in labor and other costs associated with using steel strap. Paybacks on equipment and tooling can be quick and the resulting return on investment considerable. Use our Cost Savings Calculator to estimate how much you can save in your operation by converting from Steel to PET.
Overall, PET polyester strapping is not just a cost-effective alternative to steel – for many applications, it’s a better solution. Historically, steel strapping has been the preferred choice for certain types of loads, but PAC high-performance polyester is now a better alternative for many of these applications, such as securing building materials such as brick, cinderblock, lumber, aluminum forms, and even steel. Request a quote today to discover the PAC difference.
Strapping Comparison Chart
| Polypropylene | PAC High Performance Polyester |
Steel | |
|---|---|---|---|
| Break Strength | Moderate | High | Highest |
| Working Range | Lowest | High | Highest |
| Retained Tension | Fair | Good | Highest |
| Elongation Recovery | High | Good | Negligible |
| Heat Resistance | Fair | Good | Excellent |
| Humidity Resistance | High | High | High* |
| Ease of Disposal | Excellent | Excellent | Fair |
* Except for rusting
Polyester Strapping Application Methods
PAC High-Performance Polyester strapping can be applied several different ways using a variety of tools and systems, all available from PAC Strapping Products, Inc.
Manual Tools
For lower volume applications, a manual tensioner and sealer using a special serrated seal to maximize joint efficiency are a cost-effective solution.
Some manual strapping tools PAC supplies are:
- PST-PET
- SPE48
- SPE58

| Tool # | Strap Size |
|---|---|
| PST – PET | to 5/8” x .040” |
| PST – HD | to 5/8” x .040” |
| HD34 | to 3/4” x .050” |
| TX – 114 | to 1” x .050” |

| Tool # | Strap Size |
|---|---|
| ES48SJ | 1/2” to .030” |
| ES58SJ | to 5/8” x .030” |
| ES58SJ – HD | 5/8” .030” – 040” |
| SPE48 | Symmetrical to 1/2”x.030” |
| SPE58 | Symmetrical to 5/8”x.040” |
| SPE68 | Symmetrical to 3/4″x.050” |
| SPE68 HD | Symmetrical to 3/4”x.040″ – 20” Handles |

| Tool # | Strap Size |
|---|---|
| PAC400HD | 1/2″ to .030″ |
| PAC500HD | 5/8″ to .035″ |
| Seals | |
|---|---|
| HSS – 4 | 1/2” Serrated |
| HSS – 5 | 5/8” Serrated |
| HSS – 6 | 3/4″ Serrated |
Battery-Powered Tools
Power tools are a cost-effective method of application for both higher volume and higher tension requirements. They carry several distinct advantages, including high seal joint
efficiencies, consistent tension, and the cost savings associated with a friction weld vs. a mechanical seal.
Some battery-powered tools PAC provides are
- BT2450 & BT3920 for light-duty applications
- FROMM P328, P329 & P331 for heavy-duty applications
| Powered Tools – Battery | |||
|---|---|---|---|
| Tool # | Power | Strap Size | Maximum Tension |
| BT2450 | Battery | 1/2” to .030” | 550 Lbs. |
| BT3920 | Battery | 1/2” – 5/8” to .035” | 700 Lbs. |
| P328 | Battery | to 5/8” x .040” | 540 Lbs. |
| P329 | Battery | 5/8” – 3/4” to .050” | 800 Lbs. |
| P331 | Battery | 3/4” – 1” to .060” | 1350 Lbs. |
Using Polyester Strapping with Strapping Machines and Systems
PAC’s high-performance polyester strapping is designed for use with pallet strapping systems. It is not compatible with semi-automatic or automatic strapping machines. If your operation uses a semi-automatic or automatic machine, polypropylene strapping is the correct material for that equipment.
For pallet strapping applications, polyester strapping is compatible with PAC’s PSS733 series and Pallet PAC Plus 602 series. These systems are the more common choice for polyester strapping and can manage the full strapping process, including tensioning and sealing, within an integrated conveying and wrapping line.
When selecting polyester strapping for use with these systems, confirm your strapping falls within the following compatible ranges:
- Width: 3/8″ to 3/4″
- Thickness: 0.023″ to 0.040″
View our pallet strapping systems or contact our team to confirm the right configuration for your operation.
Polyester Strapping Application Tips
- For maximum performance, polyester strapping should be tensioned to the working range: 40–60% of break strength.
- Be careful not to over specify polyester strap. Higher residual tension is possible if PET is applied at a higher tension, not a heavier strap.
- Battery powered tools to apply polyester strap offer the fastest application method and the highest joint efficiency of the strap loop – typically over 80% of the listed break strength
Contact PAC Strapping Today
Ready to purchase our high-performance polyester strapping? Contact our strapping experts today to get a quote for PET strapping.
Polyester Strapping Specifications
| ITEM NO. | WIDTH | LENGTH | THICKNESS | NOMINAL BREAK | CORE | COLOR | SURFACE | FINISH | PACKAGING | SHIPPING WEIGHT-COIL | SHIPPING WEIGHT-PALLET |
|---|---|---|---|---|---|---|---|---|---|---|---|
| GENERAL PURPOSE STOCK POLYESTER STRAPPING | |||||||||||
| 3820426G12EB | 3/8” | 12,500 | 0.020 | 425 | 16X6 | Green | Smooth | Dry | Bulk | 57 | 1608 |
| 4818506G105W | 1/2” | 10,500 | 0.018 | 500 | 16X6 | Green | Smooth | Waxed | Boxed | 57 | 1584 |
| 4820506G105EB | 1/2” | 10,500 | 0.020 | 500 | 16X6 | Green | Embossed | Dry | Bulk | 55 | 1528 |
| 4820606B72 | 1/2” | 7,200 | 0.020 | 600 | 16X6 | Black | Smooth | Dry | Boxed | 45 | 1259 |
| 4820606G72 | 1/2” | 7,200 | 0.020 | 600 | 16X6 | Green | Smooth | Dry | Boxed | 45 | 1259 |
| 4821606G90W | 1/2” | 9,000 | 0.021 | 600 | 16X6 | Green | Smooth | Waxed | Boxed | 56 | 1576 |
| 4823606G90EB | 1/2” | 9,000 | 0.023 | 600 | 16X6 | Green | Embossed | Dry | Bulk | 53 | 1477 |
| 4825776B58 | 1/2” | 5,800 | 0.025 | 775 | 16X6 | Black | Smooth | Dry | Boxed | 44 | 1237 |
| 4825776G58 | 1/2” | 5,800 | 0.025 | 775 | 16X6 | Green | Smooth | Dry | Boxed | 44 | 1237 |
| 4828826G65W | 1/2” | 6,500 | 0.028 | 820 | 16X6 | Green | Smooth | Waxed | Boxed | 56 | 1556 |
| 5825906B44 | 5/8” | 4,400 | 0.025 | 900 | 16X6 | Black | Smooth | Dry | Boxed | 45 | 1247 |
| 5830116G36W | 5/8” | 3,600 | 0.030 | 1100 | 16X6 | Green | Smooth | Waxed | Boxed | 42 | 1185 |
| 5830116G46WB | 5/8” | 4,600 | 0.030 | 1100 | 16X6 | Green | Smooth | Waxed | Bulk | 50 | 1413 |
| 5830116G49EWB | 5/8” | 4,900 | 0.030 | 1100 | 16X6 | Green | Embossed | Waxed | Bulk | 53 | 1470 |
| 5835146B40W | 5/8” | 4,000 | 0.035 | 1400 | 16X6 | Black | Smooth | Waxed | Boxed | 54 | 1524 |
| 5835146G40EW-AAR | 5/8” | 4,000 | 0.035 | 1400 | 16X6 | Green | Embossed | Waxed | Boxed | 52 | 1449 |
| 5835146G40EWB-AAR | 5/8” | 4,000 | 0.035 | 1400 | 16X6 | Green | Embossed | Waxed | Bulk | 50 | 1393 |
| 5835146G40W | 5/8” | 4,000 | 0.035 | 1400 | 16X6 | Green | Smooth | Waxed | Boxed | 54 | 1524 |
| 5835146G40W-AAR | 5/8” | 4,000 | 0.035 | 1400 | 16X6 | Green | Smooth | Waxed | Boxed | 54 | 1524 |
| 5835146G40WB-AAR | 5/8” | 4,000 | 0.035 | 1400 | 16X6 | Green | Smooth | Waxed | Bulk | 50 | 1398 |
| 5840166G40W-AAR | 5/8” | 4,000 | 0.040 | 1600 | 16X6 | Green | Smooth | Waxed | Boxed | 63 | 1757 |
| 6840196G30EWB-AAR | 3/4” | 3,000 | 0.040 | 1900 | 16X6 | Green | Embossed | Waxed | Bulk | 47 | 1303 |
| 6840196G30W-AAR | 3/4” | 3,000 | 0.040 | 1900 | 16X6 | Green | Smooth | Waxed | Boxed | 55 | 1528 |
| 6850256G24W-AAR | 3/4” | 2,400 | 0.050 | 2500 | 16X6 | Green | Smooth | Waxed | Boxed | 57 | 1589 |
| 8850306B18WB-AAR | 1” | 1,800 | 0.050 | 3000 | 16X6 | Black | Smooth | Waxed | Bulk | 53 | 1477 |
* STRAP DESIGNATED WITH AN AAR SUFFIX IS APPROVED BY THE AMERICAN ASSOCIATION OF RAILROADS
** MANY SIZES ARE AVAILABLE IN BULK PACK. (NOT BOXED, SAME QUANTITY PER PALLET). PLEASE CHECK WITH CUSTOMER SERVICE.
* HAND TOOLS ONLY
NOTES: • Certain sizes may require minimums • Subject to availability and minimums, products may be available in various finishes • AAR (American Association of Railroads) product is available in certain sizes • Subject to minimum requirements, we can accommodate requests for custom length coils, colors and sizes